Energymascon
Application · Production Monitoring

See what your plant is really doing.

Real-time production monitoring across every line, cell, and shift. Automated OEE, downtime captured at the source, and the one set of numbers your operators, supervisors, and executives finally agree on.

Andon · Plant 1 · Shift 2Live · 14 machines
Running
CELL A · Mill
92%OEE
Running
CELL B · Turn
88%OEE
Setup
CELL C · 5-axis
47%OEE
Down · Tooling
CELL D · Grind
12%OEE
Running
CELL E · Mill
81%OEE
Idle
CELL F · EDM
0%OEE
Plant rollup+3.2 vs target
Home·Solutions·Applications·Production Monitoring
The problem and the answer

From a shop floor running on assumptions to one running on signal.

Without monitoring

Lack of visibility.

The team is busy. The machines look busy. And nobody can tell you, with conviction, what yesterday's actual throughput was — let alone why.

  • Stopwatches, whiteboards, and end-of-shift estimates
  • Operators chasing supervisors for downtime reasons
  • Spreadsheets that disagree with the ERP
  • Capacity decisions made on gut feel and old data
Yesterday's OEE (best guess)
~ 60%?depending who you ask
With Energymascon

Real-time visibility.

Live data from every controller, contextualised by job and shift, rolled up to the dashboards the people running the plant actually look at.

  • Automated, second-by-second machine data
  • Downtime categorised at the source as it happens
  • One number, trusted from operator to executive
  • Capacity decisions made on what is, not what was
Yesterday · plant-wide OEELive
78.4%+4.1 vs prior week
Availability
91.2%
Performance
88.7%
Quality
97.0%
Inside the application

What production monitoring looks like, in practice.

Automated OEE

OEE, availability, performance, quality — calculated continuously.

No more end-of-month manual tallies. Every cycle, every reject, every minute of downtime is captured at the controller and rolled into the metric your operations team actually trusts.

  • Per-machine, per-shift, per-job OEE
  • Quality and performance baked in
  • Drill from plant view to a single spindle in two clicks
OEE composition · plant rollup
Availability91%
Performance88%
Quality97%
Resulting OEE77.8%
The outcome

Hidden capacity, made visible — and then captured.

Across deployments, plants discover 15–30% of effective capacity already inside their walls. Production monitoring is how they find it, agree on it, and turn it into shipped orders.

+20%
Throughput uplift
−35%
Unplanned downtime
10d
First OEE board live
<6mo
Typical payback
The Energymascon difference

Why production monitoring with us looks different.

PRINCIPLE 01

Connect any machine, any vintage

MTConnect, OPC UA, Modbus, Fanuc Focas, Mitsubishi, Siemens, and analog retrofits — the same engineering team that scopes a fleet of 200 1980s lathes also wires up your newest five-axis.

PRINCIPLE 02

Deploy in weeks, not quarters

Brownfield-first methodology. Most shops are running their first OEE board on real data inside ten working days, with a project plan that protects production from day one.

PRINCIPLE 03

Engineered for the floor, not just the boardroom

Operator tablets, big-screen andon, and supervisor mobile views are first-class. If the people on shift don't use it, the data upstairs doesn't matter.

PRINCIPLE 04

Outcomes you can audit

Every deployment is scoped against a measurable target — throughput, OEE, downtime, on-time delivery. We commission against those numbers, not feature lists.

Case Study · Anonymised

A 4-plant precision components group lifted throughput 27% — without a single new machine.

Twelve weeks from kickoff to fleet-wide OEE on every spindle. The throughput came in the second quarter, after the downtime Pareto stopped showing "operator absent" as the top cause and started showing the truth.

+27%
Throughput across 4 plants
Same headcount, same equipment.
−42%
Unplanned downtime
Top 3 causes addressed in 90 days.
12wk
From kickoff to plant-wide OEE
Phased by site, zero production stops.
9.1×
Year-one ROI
Verified against pre-deployment baseline.
Book a demo

Empower every team in your organisation with real-time data and insights.

A 30-minute walkthrough with an engineer who actually deploys this — calibrated to your fleet, your customers, and the metrics that move your business.