Energymascon
Industry · Contract Manufacturers

Your new competitive advantage.

Real-time production data from every machine on your floor. Quote tighter, deliver sooner, and grow share-of-wallet without adding headcount — the operating system for high-mix, custom production.

Live · Shop floorConnected
87.4%
OEE
14
Machines live
+22%
vs last month
Home·Solutions·Industries·Contract Manufacturers
Analyze & Optimize

Make every production run smarter than the last.

Replace stopwatches, whiteboards, and end-of-shift estimates with automated, second-by-second machine data. Every job, every cycle, every reason for downtime — captured without operator effort and analysed across runs so you bid the next job from facts, not feel.

  • Automatic cycle-time and part-count capture from any CNC, lathe, or mill
  • Job-level cost and margin analytics tied back to your ERP
  • Setup time reduction tracked across operators, parts, and machines
  • Run-to-run comparison to compound continuous improvement
Job analytics · Run #4128
Cycle time vs target
42.8 sec
−14% vs Run #4127
Parts
874
Scrap
0.42%
Margin
+18%
Real-time Visibility

Track performance and quality in real time — from anywhere.

A live picture of every shift, every cell, every shop. Whether you're walking the floor or reviewing the day from a customer site, the numbers stay current — and the right alerts reach the right people the moment something drifts.

  • Live OEE, downtime, and quality dashboards on shop-floor displays
  • Mobile alerts to supervisors and engineers for stoppages and quality drift
  • Operator tablets to capture downtime reasons in seconds
  • Multi-site rollup for groups running two or more shops
Shop floor · Live
Mazak Integrex i-200
Running
92% OEE
Doosan Puma 2600
Setup
47% OEE
Haas VF-4
Running
88% OEE
Okuma Genos M460
Down
12% OEE
DMG Mori NLX 2500
Running
84% OEE
The outcome

Improve efficiency by 20%+ with real-time visibility.

Across deployments, contract manufacturers see measurable gains in their first 90 days — typically funding the platform several times over before annual review.

+22%
Throughput increase
−35%
Unplanned downtime
<6mo
Typical payback
Case Study · Anonymised
Optimising equipment utilization

A 40-machine contract shop turned hidden capacity into a new programme — without buying a single new asset.

Facing a long-cycle aerospace programme they couldn't quote competitively, the operations team installed Energymascon on their CNC fleet over six weeks. Within a quarter, automated downtime capture and run-comparison analytics revealed the patterns leadership had long suspected — and the data to act on them.

+31%
Effective capacity
−28%
Setup time
11wk
To full ROI
Book a demo

Empower every team in your organisation with real-time data and insights.

A 30-minute walkthrough with an engineer who actually deploys this — calibrated to your fleet, your customers, and the metrics that move your business.