Energymascon
Application · CNC Machine Monitoring

Every spindle. Every second.

Connect every CNC on the floor, any vintage, any controller, and turn cycle, downtime, and setup data into automated OEE, live andon, and the one set of numbers your plant runs on.

Mazak Integrex i-200 · Cell A-3Cycling
Spindle RPM
4,820
Feed
1,150mm/min
Load
63%
Coolant
39°C
Cycle #
412
Avg cycle
42.8s
Cycle history · last 60−14% vs target
Job
JOB-4128
Operator
M. Reyes
Shift OEE
87.4%
Home·Solutions·Applications·Machine Monitoring
Connect

Any CNC. Any vintage. One network.

From a 1985 Mazak to a five-axis you commissioned last quarter. MTConnect, OPC UA, FOCAS, Melsec, DNC, and an analog retrofit kit for the machines too old for any of those. The shop floor stays heterogeneous; the data layer doesn't have to.

  • Drop-in adapters for the eight largest controller families
  • Brownfield retrofit kits for pre-2000 iron
  • Edge gateway buffers data through plant network blips
  • Cybersecurity hardened to IEC 62443 SL-2
Connect plan · 14 machines
Mazak Integrex i-200
MTConnect
Ready
Doosan Puma 2600
FOCAS
Ready
Haas VF-4 (2018)
MTConnect
Ready
Okuma Genos M460
THINC API
Configure
DMG Mori NLX 2500
Celos
Ready
Bridgeport (1989)
I/O retrofit
Engineer
Mitsubishi M70 mill
Melsec
Ready
Ready
11 / 14
Config
2 / 14
Retrofit
1 / 14
See

Every cell, every shift, on one screen.

Live status, live cycle, live OEE. Walk the floor with your phone; review the night shift from a hotel room. The numbers are the same numbers. They don't disagree with themselves between the operator tablet and the plant manager's dashboard.

  • Floor andon, supervisor mobile, executive rollup: same data
  • Per-job and per-shift OEE, performance, availability, quality
  • Drill from plant to machine to spindle in two clicks
  • Multi-site rollups for groups running 2 to 200 shops
Shop floor · live
Mazak Integrex i-200
Running
92% OEE
Doosan Puma 2600
Setup
47% OEE
Haas VF-4
Running
88% OEE
Okuma Genos M460
Down
12% OEE
DMG Mori NLX 2500
Running
84% OEE
Bridgeport (retrofit)
Running
71% OEE
Act

Find capacity. Fix bottlenecks. Quote sharper.

Monitoring is means, not end. The point is the decisions it changes: the shifts you don't add, the bottlenecks you finally fix, the jobs you bid because you actually know how long they take.

  • Hidden capacity surfaced as a Pareto, not a hunch
  • Setup time tracked across operators, parts, and machines
  • Estimated vs actual cycle time for every job
  • Closed-loop into MES, ERP, and scheduling
Hidden capacity · this month
Recoverable hours / month
412h
≈ 1.4 shifts unlocked
Setup overrun142h
Operator on other line96h
Tooling change74h
Material wait58h
Inspection42h
Universal connectivity

If it has a controller, we can read it. If it doesn't, we retrofit it.

Fanuc
FOCAS · MTConnect
1980 → today
Siemens
OPC UA · S7
1990 → today
Mazak
MTConnect · Smooth
Smooth + MAZATROL
Haas
MTConnect · NGC
NGC + Classic
Okuma
THINC · MTConnect
OSP-P + legacy
Mitsubishi
Melsec · OPC UA
M70/M80 + legacy
Heidenhain
DNC · MTConnect
TNC family
Doosan
MTConnect · OPC UA
Fanuc + Siemens
DMG Mori
Celos · MTConnect
Modern + retrofit
Pre-2000
Analog retrofit kit
Macros + I/O taps
The outcome

Find the capacity already inside your walls.

+22%
Throughput uplift
−30%
Unplanned downtime
10d
First OEE board live
8wk
Plant-wide rollout
Case Study · Anonymised

A 62-machine job shop won a long-cycle aerospace contract without adding a single shift.

Setup-time data they couldn't see before turned into a programme of work the leadership team could finally cost. Twelve weeks from kickoff to plant-wide OEE; one new contract bid and won inside a quarter.

+31%
Effective capacity
Same machines, same headcount.
−28%
Setup time
Through cross-shift standardisation.
11wk
To full ROI
From a single new contract bid.
$0
Capex on new equipment
Hidden capacity made the case.
Book a demo

See your shop floor on real data.

A 30-minute working session with an engineer who actually deploys this. Bring a fleet list and we'll show you what your monitoring rollout looks like, controller by controller.