Energymascon
Industry · Heavy Machine Manufacturers

Build heavy. Ship smart.

For OEMs and distributors of heavy machinery — the engineering, connectivity, and analytics layer that turns every machine you ship into a connected product, a fleet asset, and a recurring revenue line.

+18%
Service revenue per machine year
−42%
Mean time to diagnosis
<90d
Connected pilot to fleet rollout
6yr
Telemetry retention per asset
Fleet · global view1,284 connected
EU · NA · LATAM · APAC
HX-740 / SN 0412Hamburg, DE11,402h
HX-620 / SN 0987Pittsburgh, US8,331h
HX-820 / SN 0156Querétaro, MX14,890h
HX-540 / SN 0731Tianjin, CN6,210h
Home·Solutions·Industries·Heavy Machine Manufacturers
01 · Connected machine

Ship every machine with a data backbone.

Specify connectivity, edge compute, and the telemetry contract at design time — not as a retrofit. A consistent data layer across every model year turns your installed base into one fleet, not one hundred.

  • Reference connectivity stack for CAN, Modbus, J1939, OPC UA, MTConnect
  • Edge gateway with local buffering, OTA updates, and signed firmware
  • Cellular, LoRa, Wi-Fi, and customer-VPN deployment patterns
  • Cybersecurity hardened to IEC 62443 from the production line outward
See connectivity engineering
Telemetry contract · HX-740
HydraulicsPT_HYD_01
212 bar
Spindle loadEM_LOAD_03
67%
Coolant tempTT_CLT_02
41.8 °C
Vibration RMSAC_VIB_04
2.31 mm/s
Edge stack
CAN/J1939OPC UAEdge gatewayTLS 1.3OTA
02 · Fleet intelligence

Watch the installed base as one operating system.

Stop discovering failures at warranty review. A live picture of every serial number — utilization, duty cycles, anomaly counts — turns service from a cost centre into the sharpest product feedback loop you have.

  • Per-serial-number health, hours, and warranty exposure
  • Population-wide anomaly detection across model and vintage
  • Customer- and territory-level service maps
  • Embedded analytics for engineering, service, and product teams
See real-time monitoring
Fleet matrix · HX series · 72 units
Active anomalies
14 of 72
HealthyWatchAction
MTBF
2,481h
Avg utilization
71%
P95 latency
312ms
03 · Aftermarket revenue

Turn service from a cost centre into a product line.

The same data that keeps a customer's machine running is the foundation of subscription service, performance contracts, and outcomes-as-a-service. We design the commercial model alongside the technical one.

  • Subscription plans tiered by data depth and SLA
  • Outcome contracts: uptime guarantees, throughput commitments
  • Predictive parts ordering tied to consumption and condition
  • White-label customer portals with branded reporting
See predictive maintenance
Aftermarket revenue · Q3 → Q4
ARR per connected machine
$4,820 / year
+22% YoY
Break-fix18%
Subscription service42%
Outcome contracts28%
Predictive parts12%
Renewal rate
92%
Attach rate
68%
NPS
+54
The outcome

Lift uptime 15–25% across the shipped fleet.

The same telemetry that protects your customers' production becomes the proof you've been missing — for warranty, engineering, and the next product generation.

+28%
Fleet uptime improvement
−47%
Warranty cost per machine
3x
Engineering insight loop
Case Study · Anonymised OEM
From connected product to outcome contract

A European heavy-equipment OEM doubled aftermarket margin without adding a single field engineer.

Working alongside their product and service organisations, we engineered a fleet-grade telemetry stack into the next model generation and retrofitted the top three units in the installed base. Within ten months, condition-based service contracts replaced break-fix on more than half the active fleet.

2.1×
Aftermarket margin
−39%
Unplanned dispatches
10mo
To break-even
How we engage

From workshop to fleet rollout in four phases.

PHASE 01

Discovery workshop

Two days with product, engineering, and service. We map machines, customers, and the data you wish you had.

PHASE 02

Reference design

A connectivity, telemetry, and analytics blueprint scoped to one model line — with a costed deployment plan.

PHASE 03

Pilot fleet

Twenty to fifty units instrumented end-to-end. Engineering, service, and commercial KPIs measured against the baseline.

PHASE 04

Fleet rollout

Hand-off to manufacturing and aftermarket. Energymascon stays as the engineering layer for as long as it makes sense.

Talk to engineering

Empower every team in your business with real-time machine data.

A 45-minute working session with the engineers who actually deploy this — scoped to your product line, your installed base, and the commercial outcomes you're chasing.